GwG's BB Target Trap
Background: Geeks With Guns is a Chicagoland based Airsoft skirmish team. The 2 founders have long been interested in Practical Pistol shooting using GBBs. Early last year they made a very crude practical range in a 2 car garage, but shier original target traps were crude at best and very flimsy. Then mid summer this year, they conceived, designed and built the following target traps. They are inexpensive and simple to build, with materials that can be found at any home improvement store. The Bill of Materials listed below will give you enough material to build 5 complete target traps.
   
Bill of Materials: The following materials were purchased at a home improvement store called Home Depot , but they should be able to be found at any home improvement store.
   
* 5 moving boxes, 18X18X24
* 1 roll of Duct Tape
* 1 sheet of Owens Corning Extruded Polystyrene Insulating Foam (4X8 foot)
* Hot glue sticks
* 1 can of fast drying flat black or OD spraypaint (optional)
   
  Approximate cost of the above materials: less than $30
   
Required Tools: Utility knife
  Hot glue gun
  A yard stick
   
Material Preparation: Using the yard stick, mark off five 18" by 4' sections on the foam board. Using the utility knife and the yard stick as a straight edge, cut the sheet into these 18" X 4' sections. You will have a 6" by 4' section left, don't discard it. When cutting the foam, you can cut through one side, then fold the piece up to snap it through the rest of the way. The clear mylar film that is covering each side, will still be attached on the back side, use the utility knife to score it. Make sure the Mylar film does not get removed, this will be important in the trap's effectiveness.
   
  Now out of each of the 18" X 4' pieces, measure out and cut a 18" X 20" and an 18" X 28" section. This should give you five 18X20 and five 18X28 pieces.
   
  Now using the extra piece, cut out five 18"X3" pieces.
   
  Assemble the moving boxes using the duct tape. Leave one end open, and cut ONE flap off the top of the box.
   
Assembly:

Using the hot glue gun, glue the 18x20 piece of foam to the inside of the box, on the side with the cut flap, making sure that the top edge of the foam is at least 1/8" lower than the top edge of the box. This is the secondary trap, and the back of the box.

   
 

Fold the front flap in, then fold the 2 side flaps over that. Use the duct tape to seal the top of the box. Put a strip of tape across the front AND back, and one down the middle (optional)

   
  On top of the box, measure and mark a line 4 inches in front of the back of the box, all the way across. Using the utility knife, cut a slot at that line, make the slot just wide enough so that the 18X28 sheet (the Primary Trap) can slide into the box.
   
 

Mark out a rectangle in the center of the front face of the box. The hole should be approximately 11" X 18" or just smaller than the paper targets you will be using.

   
  Take the 18X3 foam piece and glue it to the inside of the front of the box, just above the top of the hole. This will provide a backing to hold push pins or small nails to hold the paper targets to the front of the box. (I'm sorry I don't have a picture of this part)
   
  Using a push pin or a nail, attach your paper target to the front of the box and insert the removable piece of foam till it hits the bottom inside the box.

   
  Now you can opt to paint your trap(s) using spray paint. If making all 5 traps, 1 can of spray paint can paint the front and more than half of both sides for each.
   
Finished Product:
   
Performance:

When shooting with Airsoft guns at less than 350 fps, the first layer of foam will usually trap the bb by itself. Below are picture of the entrance and exit sides (respectively) of the removable foam trap.


Notice that the mylar film has just stopped the bb's just before exiting. This may not happen when shooting a gun over 350 fps. That is what the permanent foam (secondary trap) is for. Using guns under 350 the secondary foam will usually not be damaged

   
  High FPS guns can be used. We have tested this trap design using a 550 fps sniper rifle. It managed to stop each shot just as they exited the secondary trap into the cardboard back.
   
  Ricochets are practically Nil until enough bbs get trapped and the Primary Trap is beginning to wear out. The bbs will begin to ricochet off of trapped bbs. However if you always use fresh targets of the right size, the target paper itself will prevent these ricochets from coming back out of the trap.
   
  Replacement of the Primary Trap layers will have to be done occasionally, as a hole gets cut through it. During our testing session. It was found that the primary trap could withstand approximately 1000 focused full auto shots before it ripped a hole through the Primary Trap. Based on this test, it is recommended that you do not use these traps for extensive full auto shooting. It was after all designed for GBB competition.
   
  The permanent Secondary Trap layer will rarely need replacement/bolstering, as long as you keep up with replacement of the Primary Layer. If you forget to check and replace the Primary Layer, and the Secondary gets worn out, you can either try to remove and replace, or just add a new Secondary layer over the old one.
   
  The 4X8 foam sheets are fairly inexpensive, so getting replacement sheets wont set you back much. Alternatively, if you only intend to make one target trap, you will have plenty of leftover foam to replace the Primary Trap.